Lean Certification

Certificate III in Competitive Manufacturing MSA31108

Who is this 'Lean Certification' suitable for?

Certificate III in Competitive Manufacturing is primarily aimed at employees who act as the interface between members of their team and their supervisors and managers.  This 'Lean Certification' is also appropriate for operators who work under minimum supervision, particularly if they are expected to make independent decisions.

Structured around Lean Manufacturing concepts and performed in the workplace this competency based training focuses on learning through real projects that improve the bottom line.
 
The Certificate III requires competency in 8 units from those specified below.  At least 3 of these units must be from the 400 series.

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CM Systems Core Units

The following unit must be chosen

MSACMS200A Apply competitive manufacturing practices

And a maximum of one of the following units

MSACMS201A Sustain process improvements
MSACMS401A Ensure process improvements are sustained
MSACMS405A  Lead a manufacturing team using a balanced score card approach

CM Change / Interpersonal Core Units

A maximum of one of the following CM Change\interpersonal units must be chosen.

MSACMC210A Manage the impact of change on own work
MSACMC410A Lead change in a manufacturing environment
MSACMC411A Lead a competitive manufacturing team
MSACMC413A  Lead team culture improvement

CM Tools

At least one unit to be chosen from

MSACMT421A Facilitate a Just in Time (JIT) system
MSACMT423A  Monitor a manufacturing leveled pull system
MSACMT430A Improve cost factors in work practices
MSACMT432A Analyse manual handling processes
MCSAMT440A Lead 5S in a manufacturing environment
MSACMT441A  Facilitate continuous improvement in manufacturing
MSACMT450A  Undertake process capability improvements*
MSACMT451A  Mistake proof a production process
MSACMT452A  Apply statistics to processes in manufacturing
MSACMT453A  Use six sigma techniques*
MSACMT460A  Use planning software systems in manufacturing*
MSACMT461A  Facilitate SCADA systems in manufacturing team or work area*
MSACMT481A  Undertake proactive maintenance analyses
MSACMT482A Assist in implementing a proactive maintenance strategy
MSACMT483A  Support proactive maintenance
MSAPMSUP390A Use structured problem solving tools

Other Units

MSACMT220A  Apply quick changeover procedures
MSACMT221A  Apply Just in Time (JIT) procedures
MSACMT230A  Apply cost factors to work practices
MSACMT231A  Interpret product cost in terms of customer requirements
MSACMT240A  Apply 5S procedures in a manufacturing environment
MSACMT250A  Monitor process capability
MSACMT251A  Apply quality standards
MSACMT260A  Use planning software systems in manufacturing
MSACMT261A  Use SCADA systems in manufacturing
MSACMT270A  Use sustainable energy practices
MSACMT271A  Use sustainable environmental practices
MSACMT280A  Undertake root cause analysis
MSACMT281A  Contribute to the application of a proactive maintenance strategy
MSAENV272A   Participate in environmentally sustainable work practices

* indicates a prerequisite is required

Other units may be selected from another relevant endorsed training package at the AQF 2, 3 or 4 level.  The number of units selected from other packages can be no more than 4.  Units should be relevant to the workplace and would usually be from the appropriate sector or business services training package.  The total of eight units must include at least three from the MSACM series 400 units.

As an example the Certificate III in Competitive Manufacturing could be structured like the one below:

Unit Code	Unit Title
MSACMS200A	Apply Competitive Manufacturing Practices
MSACMS201A	Sustain Process Improvements
MSACMC210A	Manage the Impact of Change on Own Work
MSACMT220A	Apply Quick Changeover Procedures
MSACMT451A	Mistake Proof a Production Process
MSACMT230A	Apply Cost Factors to Work Practices
MSACMT440A	Lead 5S in a Manufacturing Environment
MSAPMSUP390A	Use Structured Problem Solving Tools

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